Ideal for shelf processing applications such as Drying, Dehydrating, Pre-heating or any other heat processing of large or numerous parts at 1500C
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Batch Type |
Continuous Type |
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Applications
The SAKAV Dryer has been developed to offer an economical answer to a wide range of applications like
- Animal Feed
- Calcium Carbonate
- Catalysts
- Ceramic paper and board
- Cereals
- Charcoal Briquettes
- Chemicals
- Clays
- Collagen Casings
- Extruded Products
- Fertilizers
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- Food and Ingredients
- French Fries
- Glue
- Natural and Synthetic Fibres
- Polyurethane Foam
- Silica Gel
- Soap
- Starch
- Synthetic Rubber
- Vegetables
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SAKAV offers Dryers in standard sizes or can be custom built to suit specific requirement
- Dehydrators
- De-watering Dryers
- High Speed Suction Dryers
- Pre-dryers for the food industry
- Product assessment
- Services & Spares
- Test Equipment
- Training of Customer Staff
- Single Conveyor Dryer
- Multi-Stage Single Conveyor Dryer
- Multiple Conveyor Dryer
- Heavy Duty Conveyor Dryer
- Multi-Purpose Vegetable Dryer
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FEATURES
Hygienic and Powerful Fan Units
Case less Plug type Fans to specific design
Guarded for Safety yet Fully Cleanable
New HIFLO direct coupled fans upto 55 kW
Band Cleaning - enables a wide range of coated products to be handled (Optional)
Variable Drive Speed - controls the product residence time accurately. Band speeds from 1.5 to 4.5 metres /min
Hygienic Design - achieved through ample access doors for cleaning and maintenance together with stainless steel contact parts
Efficient Design - has been achieved by the re-use of air. Lower air velocities can be used to minimize product damage
Variety of Belt Types - means a greater range of product shapes and sizes can be handled whilst allowing maximum airflow
External Infeed Section - helps to remove fines before product enters the dryer
Construction - typically manufactured in painted mild steel with stainless steel contact parts, a totally stainless steel option is available. Insulation is 50mm thick rockwool
Product Tumbling Action - as product transfers from a one conveyor to the next, assists even drying |
Air/ Vapour Tight Construction
Excellent Air Flow Control
Multizone Temperature Profiles
Flexible Feed Rates
Gentle Handling of Materials
Integral Cooling Options |
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DESIGN - MANUFACTURE INSTALLATION AND TESTING
Design:
Fully experienced design engineers using the latest AutoCAD systems
Process Development:
Design and Product development for individual customer requirements.
Complete Conveyor Designs:
Designed by own Conveyor Division and manufactured to highest standards in Stainless Steel Combinations or Plain or Coated Steels
Dedicated Commitment
We are committed to supply the right equipment for the individual need of our clients, on the basis of our continuous development and improvement strategy.
SAKAV is capable of supplying the most efficient drying systems, and continually upgrade and extend the range of applications and processes. High priority is given to system control, ease of access for cleaning and maintenance.
Our scope of services comprise, process technological dimensioning on the basis of product examination, in many cases carried out at our premises using one of demonstration dryers available |
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STANDARD FEATURES
Model No. |
Dimensions
Inner Outer |
Rating |
Tray Size in cm |
No. of Trays |
Motor |
Temp. |
SD-101 |
68 x 51 x 125 |
51 x 42 x 78 |
2 KW |
38 x 50 x 4 |
8 |
1/8 HP |
30 - 1500C |
SD-102 |
75 x 75 x 160 |
61 x 61 x 110 |
4.5 KW |
60 x 60 x 4 |
10 |
1 HP |
30 - 1500C |
SD-103 |
150 x 75 x 160 |
132 x 61 x 110 |
9 KW |
60 x 60 x 4 |
20 |
1 HP x 2 |
30 - 1500C |
SD-104 |
221 x 134 x 172 |
172 x 87 x 152 |
12 KW |
72 x 72 x 4 |
40 |
1 HP |
30 - 1500C |
SD-105 |
221 x 134 x 172 |
172 x 87 x 152 |
- |
72 x 72 x 4 |
40 |
1 HP |
30 - 1500C |
SD-106 |
221 x 233 x 172 |
172 x 186 x 152 |
21 KW |
72 x 72 x 4 |
80 |
1 HP |
30 - 1500C |
SD-107 |
221 x 233 x 172 |
172 x 186 x 152 |
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72 x 72 x 4 |
80 |
1 HP |
30 - 1500C |
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GAS, ELECTRIC, STEAM CONVEYOR TYPE AUTOMATIC DRY
Model |
No. of
Layer |
Width of Conveyor Net |
Size |
Gas/ Steam
/ Electric |
Motor |
Length of Conveyor net |
Temp |
SD 201 |
3 |
76 cm |
5.5 M |
40 KW |
2 HP x 1 |
16 M x 2 |
30 - 1500C |
1 HP x 2 |
SD 202 |
5 |
76 cm |
7.5 M |
72 KW |
5 HP x 1 |
36 M x 2 |
30 - 1500C |
2 HP x 4 |
SD 203 |
7 |
76 cm |
7.5 M |
84 KW |
3 HP x 1 |
50 M x 2 |
30 - 1500C |
2 HP x 4 |
SD 204 |
2 |
126 cm |
6 M |
84 KW |
5 HP x 1 |
Circular Type Conveyor |
30 - 1500C |
3 |
4 |
1 HP x 4 |
5 |
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TECHNICAL SPECIFICATIONS
Model No. |
Weight |
Burner Capacity |
Electric Power |
SD 300 |
3000 Kgs |
500,000 Btu/hr (146 kW) |
3 Phase, 15 amps |
SD 500 |
3250 Kgs |
500,000 Btu/hr (146 KW) |
3 Phase, 15 amps |
SD 800 |
3500 Kgs |
750,000 Btu/hr (220 KW) |
3 Phase, 15 amps |
Model No. |
A |
B |
C |
Nominal Capacity |
Effective Area |
SD 300 |
6070 |
900 |
1420 |
300 Kg/ Hr |
11.5 M |
SD 500 |
6070 |
1200 |
1715 |
500 Kg/ Hr |
15.5 M |
SD 800 |
7650 |
1400 |
1715 |
800 Kg/ Hr |
20.7 M |
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CONSTRUCTION
SINGLE CONVEYOR DRYER
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The Single Conveyor Dryer offered by SAKAV today is the result of this production experience. Whether it is a two-foot wide unit drying an expensive pharmaceutical product or a 12-foot wide machine producing at the rate of 40,000 kilograms per shift, the components such as fans, heating systems, conveyors, chain, panels and other equipment are carefully selected to meet specific production requirements.
The decision to use alternating air circulation, product cooling, feeding systems etc. is based on product, process and SAKAV experience. The use of multizone temperature is unique to conveyor dryers and provides maximum efficiency at each point of the heating / drying process.
Modern dryer design plus factory modular pre-assembly provides an additional value customer who uses a SAKAV Conveyor Dryer. |
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Many products previously difficult to dry using normal drying techniques may now be effectively dried on the SAKAV Multistage Single Conveyor oven. Essentially a single machine incorporating separate drying conveyors and temperature controlled zones for varying loading, drying times, temperatures, and humidities. It has many advantages such as |
- Minimizes sticking to conveyor by transferring product from one conveyor to another at the ideal point in the drying cycle.
- Ensure product turnover for more uniform drying.
- Multi-zone temperature control for best temperature profile.
- Multiple air reversals for maximum uniformity in final dried product
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