Tempering Furnaces [Electric & Gas]

Bulletin TF-740

7500C
FORCED CONVECTION
ELECTRIC AND GAS TEMPERING FURNACES

SAKAV standard 7500C tempering furnaces are used for a variety of heat-treating applications including those requiring inert atmospheres. Recirculating blower provides high velocity vertical down airflow for excellent heat transfer from 4250C to 7500C. Precision microprocessor based temperature controls and energy-saving insulation maximize the performance of these rugged units.

STANDARD FEATURES

Controls

- Digital, microprocessor based, thermocouple actuated, indicating temperature controller
- Modulating burner on gas furnaces.
- Motor control push buttons and on-off heat switch
- Easy-to-see pilot lights

Safety Equipment - Electric Furnace

  • Adjustable, thermocouple actuated, manual reset excess temperature controller.
  • Separate heating element control contactors.
  • Recirculating blower air flow safety switch
  • Door interlock switch turns off power to heating elements when door is opened; restores power when door is closed

Safety Equipment - Gas Furnace

  • Adjustable, thermocouple actuated, manual reset excess temperature controller.
  • Electronic flame safeguard protection
  • Stainless steel powered forced exhauster
  • Exhauster air flow safety switch
  • Recirculating blower air flow safety switch
  • Purge timer
  • High and low gas pressure switches
  • Latch-type manual reset main gas valve.
  • Testing device to test tight closure of main gas valve.
  • Solenoid blocking valve upto 400,000 BTU/HR heat input; motorized backup valve and vent valve over 400,000 BTU/hr

Construction

  • Vertical down airflow specifically designed for tempering.
  • High pressure, air-cooled, stainless steel recirculating blower.
  • Adjustable patented opposed louvers on full coverage supply and return ductwork.
  • 3/16" steel plate reinforced furnace shell.
  • ½" thick steel front plate
  • 16 gauge stainless steel interior.
  • Work space bottom reinforced with stainless steel grid
  • Brushed stainless steel control panel face.
  • Powered vertical lift door; hot side faces away from operator
  • Energy - saving light weight ceramic fiber insulation
  • Fast heat - up and cool-down.
  • Built-in baffles prevent radiant heat
  • Adjustable fresh air intake and exhaust dampers
  • 1 year limited warranty.
  • Every furnace fully assembled and individually factory tested.
Every furnace fully assembled and individually factory tested

SPECIFICATIONS

Model

Work Space

Dimensions

(W x D x H)

Out Side Dimensions

(W x D x H)

Height W/Door Open

Blower

Door open

Heat input

Operating Characteristics

CFM

HP

KW

BTU/HR

Control Accuracy

Furnace Uniformity

Rise Time

Electric

Gas

TF-183618

18" x 36" x 18"

35" x 87" x 74"

78"

2400

3

Electric

28

190,000

+0.3%

+60C

95 min

85 min

TF-243624

24" x 36" x 24"

47" x 92" x 80"

90"

3500

5

Electric

42

285,000

+0.3%

+70C

90 min

80 min

TF-304830

30" x 48" x 30"

53" x 106" x 86"

102"

4250

5

Electric

52

355,000

+0.3%

+140C

90 min

80 min

TF-364836

36" x 48" x 36"

59" x 111" x 126"

126"

5300

5

Air

65

450,000

+0.3%

+100C

85 min

75 min

TF-366036

36" x 60" x 36"

59" x 121" x 126"

126"

6000

Air

74

510,000

+0.3%

+100C

85 min

75 min

TF-484848

48" x 48 “x 48"

71" x 114" x 150"

150"

8000

10

Air

100

660,000

+0.3%

+120C

70 min

65 min

TF-487248

48" x 72" x 48"

71" x 152" x 150"

150"

9600

15

Air

120

800,000

+0.3%

+120C

75 min

70 min

Specifications subject to change without notice

STANDARD EQUIPMENT

All Models

- 230 Volts, 3-phase, 50 Hz
- Other electrical characteristics available Wall insulation, 7" thick, consisting of
- 1" of 12500C, 8 lbs. / cf. ceramic fiber blanket
- 2" of 9250C 4 lbs. / cf. ceramic fiber blanket
- 2" of 10500C 15 lbs. / cf. block insulation
- 2" of 6500C, rockwool insulation

Floor insulation, 6 ½ " consisting of:

- 4 ½ of 12500C insulating firebrick
- 2" of 6500 C 18 ½ lbs./cf. block insulation

Electric Models

Safety devices as listed on the front of this bulletin, Heating element contactors electrically interlocked with door to shut off power to beaters as door opens and restore power when closed. High temperature alloy coiled wire-heating element supported in alloy rack, Heating elements located in heat chamber upstream of the recalculating blower. Exhaust outlet 4'" diameter.

Gas Models

- 1,000 BTU natural gas at 2 psig pressure; 1" NP inlet up to 800,000 BTU/HR
- Other gas characteristics available.

Safety devices ass listed on the front of this bulletin. Automatic preignition purge period and push button electric ignition contributes to ease of operation. Modulating gas burner fires into chamber upstream of the recalculating blower. Gas burner protected with electronic flame safety relay. Door interlock switch drives main burner to low fire when door is opened and restores control when door is closed. Exhaust outlet 6" diameter.

Furnace shell is made of 3/16" thick steel plate reinforced with structural steel. Doorsill constructed from firebrick to protect furnace during loading. Stainless steel grid at bottom of workspace to distribute loading. Soft insulation on door provides an excellent heat seal by pressing against the vestibule refractory and ½ " thick steel front plate. Exterior painted with Trilite Green enamel, each features completely wired side access control panel assembled on the furnace enclosing terminals for incoming power, temperature controllers, push buttons and pilot lights.

ELECTRIC DOOR

Door pivots upward above furnace, clearing front for easy loading. In the closed position, full door weight seats door firmly against furnace face. Structural steel pivot arms are supported at furnace sidewalls by bearings and connected to a heavy-duty electro-mechanical actuator. The door is controlled by a switch at the furnace control panel.

AIR DOOR

Door rises vertically in front of the furnace hanging from heavy-duty roller chain, sprockets, shaft and pillow block bearings. In the closed position, rollers at the sides of the door engage support brackets to force the full door weight against the furnace face. Large diameter air cylinder rotates support shaft to lift the door. A manual air valve controls the door with supply filter, lubricator and regulator.

ADDITIONAL EQUIPMENT AVAILABLE

  • Programmable Temperature controller, microprocessor based, digital indicating, thermocouple actuated, in lieu of standard controller..................................................................................................................................................................... PTC3
  • Recording Thermometer, thermocouple actuated, 24-hour, 10" diameter circular chart used in conjunction with standard...................................................................................................................................RT
  • Programmable Recording Temperature Controller, microprocessor based, thermocouple actuated, digital display, 24-hour, 10" diameter circular chart, in lieu of standard controller ........................................... PRTC3
  • Digital Timing System, incorporated into standard temperature controller, 99 hour 59 minute range, stars timing at temperature set point and shuts down furnace at end of set time. .................................................................................... DTS3
  • Shut Down Timer, with continuous "hold" feature. 1,5 10 or 30 hour range...........................................................SDT
  • Batch Timer, for uniformly timing batch operations. Continuous alarm with door interlock; alarms at end of preset time period until door is opened or timer reset. 1,5, 10 or 30 hour range ..............................................................................BT
  • Automatic Door Switch turns off blower and heat when door is opened. Restores blower and heat on electric models, blower only on gas models, when door is closed. ................................................................................................................. ADS
  • Inert Atmosphere Construction, available on electric furnaces only, includes continuously welded furnace shell, inert atmosphere gas inlet and outlet, recirculating blower shaft seal, sealed terminal box, high temperature door gasket..IAC
  • Inert Atmosphere Inlet Piping, complete with indicating flow control and gas valve, specify atmosphere................IAI
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